The Digital Factory: A Reference Process Based Software Market Analysis

The Digital Factory: A Reference Process Based Software Market Analysis

Florian Himmler
Copyright: © 2014 |Pages: 14
DOI: 10.4018/ijdst.2014040102
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Abstract

Today, industrial enterprises are increasingly facing the need to achieve shorter lifecycles for their products, which at the same time are getting more and more complex. One approach to face this challenge is to introduce the Digital Factory. The Digital Factory is defined as an IT system capable of digitally planning, controlling and optimizing all resources and activities related to a product which are performed beginning with its development and ending in the order processing – prior to the start of the real production of the product. In this article a newly defined reference process for the Digital Factory is used as basis for a software classification schema. Using this schema the results of a software market analysis for the Digital Factory domain have been structured and interpreted from a process and functionality coverage point of view. With this approach, the authors were able to prove that the amount of software solutions available within this domain is huge. This generates a need for IT support within the software selection process for the Digital Factory domain. To achieve this, a first concept for a structured software selection process is introduced. The results of this article can be used as a basis for future research on this topic.
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Introduction

Product lifecycles in today’s industrial enterprises are getting shorter and shorter and are accompanied by a rising complexity of the manufactured products. These changing basic conditions require enterprises to enhance their planning efficiency as well as their planning quality. One approach to reach these goals is to introduce the Digital Factory. The Digital Factory is defined as an IT system capable of digitally planning, controlling and optimizing all resources and activities related to a product which are performed beginning with its development and ending in the order processing - prior to the start of the real production of the product (Himmler & Amberg, 2013a; VDI, 2008).

Prior research on this topic has shown that an individual selection of the software solutions based on the companies’ requirements is a major success factor for the implementation of the Digital Factory (Graupner & Bierschenk, 2005). However, according to Himmler and Amberg (2013b) there are currently two main factors which preclude such an individual selection of software solutions:

  • Due to the heterogeneity of requirements, there is currently no single software solution available covering the complete set of functionality.

  • Due to the complexity of the topic, there is an unmanageable number of different software solutions available on the market, each covering only a small subset of the Digital Factory.

In this article we will first introduce a reference process model for the Digital Factory. This model is then used to structure the results of a software market analysis, which has been performed within this domain based on a structured classification model. After that, the analysis results are evaluated from three different perspectives (process, functionality and supplier perspective). Finally a concept for a Digital Factory software recommendation tool is introduced which should be extended in future research in order to support the software selection process for the Digital Factory.

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The term Digital Factory has emerged during the past two decades, and over this time a large number of definitions has been developed (Bracht & Masurat, 2005; Zäh & Schack, 2006). With regards to their contents, most of those definitions significantly differ from each other, leaving open a wide range of possible interpretations (Wenzel, Jessen, & Bernhard, 2005). According to Himmler and Amberg (2013b), those definitions can be classified into the three different categories: “Representation”, “Focus Factory Planning and Production Planning” and “Integration of Product Development”. The definitions categorized as “Representation” use the Digital Factory as a simple digital representation of a real factory in order to describe existing structures without offering any further planning capabilities (e.g. Aldinger, Rönnecke, Hummel, & Westkämper (2006)). On the other hand those authors defining the Digital Factory as “Focus Factory Planning and Production Planning” interpret it as a collection of digital tools and methods to perform an up-front planning and validation of the factory and its production (e.g. Cheutet, Lamouri, Paviot, & Derroisne, 2010; Ikeda & Yamazaki 2011; Jain, Choong, Aye, & Luo 2001). Some authors, whose definitions can be categorized as “Integration of Product Development” interpret the Digital Factory as an IT concept which offers methods and tools to digitally plan and control all activities in the context of product development, factory planning and production planning (e.g. Arndt, 2007; Himmler & Amberg, 2013b; VDI, 2008).

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