Effect of Coconut Oil-Based Cutting Fluid on Cutting Performance During Turning With Minimal Fluid Application

Effect of Coconut Oil-Based Cutting Fluid on Cutting Performance During Turning With Minimal Fluid Application

Robinson Gnanadurai Rengiah
DOI: 10.4018/IJMMME.301611
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Abstract

In the present work, an attempt was made to use vegetable oil as a cutting fluid during minimal fluid application to make the process more environmentally friendly. Coconut oil was selected as the vegetable oil in this study considering its availability, physical properties, and lubricating ability. The effect of newly formulated coconut oil-based emulsified cutting fluid on cutting performance during turning of hardened AISI 4340 steel with the minimal fluid application was investigated. It was observed that the coconut oil-based cutting fluid offered better cutting performance in terms of tool wear, surface roughness, cutting force, cutting temperature, and tool chip contact length when compared to mineral oil-based cutting fluid and raw coconut oil. It was also observed that the percentage of concentrate in the cutting fluid was to be maintained as 30% to achieve better cutting performance. The use of coconut oil-based cutting fluid holds promise as an environment friendly alternative for mineral oil-based cutting fluid.
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Literature Review

Vegetable oil-based cutting fluids are viable alternatives to mineral-based cutting fluids due to their properties like higher flash point, higher molecular weight, and dipolar nature. In addition, vegetable oils have others advantages such as very low volatility, good lubricity, and high viscosity index, as well as lower cost than synthetic oils. Vegetable oils are tri-esters of straight-chained, mostly unsaturated fatty acids with glycerol and have higher levels of biodegradability and much lower toxicity than conventional mineral or synthetic oils (Krahenbuhl, 2002).

Cetin et al. (2011) compared the performances of sunflower oil-based cutting fluid and canola oil-based cutting fluid with mineral oil-based cutting fluid during turning of AISI 304L austenitic stainless steel with carbide inserts. It was observed that the sunflower oil-based cutting fluid and canola oil-based cutting fluid offered better cutting performance in terms of surface finish and tool wear when compared to mineral oil-based cutting fluid.

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