Microalgae as a Renewable Resource for Bioplastic Production

Microalgae as a Renewable Resource for Bioplastic Production

Sameh Ali, Mudasir A. Dar, Mostafa El-Sheekh, Tamer Elsamahy, Abdallah Abdelfattah, Esraa Abdelkarim, Konstantinos Pispas, Savvas Giannis Mastropetros, Dimitris Zagklis, Michael Kornaros, Jianzhong Sun
DOI: 10.4018/978-1-6684-2438-4.ch019
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Abstract

Increase in plastic waste accumulation is considered a growing concern, resulting in white pollution. It is unavoidable that an inventive method to reduce pollution will be required. Increased recycling of plastic waste is not a practical solution. Therefore, reducing petroleum-based polymer utilization is essential for environmental sustainability. Biobased polymers are gaining appeal as a promising alternative to petroleum-based polymers. Based on several studies, biobased plastics could be produced by several microbial species, particularly algal species, rather than petroleum-based polymers. Bioplastic synthesis from microalgae is a new option that calls for further studies. Algal biorefinery that integrates bioplastic complimentary activities will be investigated to determine its economic viability and environmental impact. Consequently, this chapter discusses the current status of bioplastic production technologies from microalgae species and different types of bioplastics produced by various algal species and the bioplastic material production methods from microalgae.
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Introduction

With the increasing demand for plastic-based products and the depletion of fossil fuels production, great attention has been focused on finding sustainable resources for the production of bioplastics (Ali et al., 2019; Darwish et al., 2021). Therefore, it is urgent to decrease our reliance on crude oil for plastic production. Moreover, there is a mass need to reduce plastic accumulation in landfills. From 1950 to 2018, the total plastics production reached 8.3 billion metric tons, increasing 5% annually (Geyer et al., 2017; Ali et al., 2021a, b, c, d). At the same time, the annual production of plastics is expected to double by 2035 (800 Mt) and reach 1600 Mt by 2050. After 2020, more than 400 Mt of plastic wastes will be produced annually (Barra & Leonard, 2018). Regrettably, 76% of the overall plastic production is finally handled as wastes. Of these, 9% is recycled, 12% is incinerated, and 79% is landfilled or released to the environment (Geyer et al., 2017). Therefore, the accumulation of plastic waste showed a continuous growth of environmental pollution problems, causing severe impacts on humans and animals (Ali et al., 2021a, c, d). Plastics are classified into four types based on production origin (Fossil-based or Bio-based polymers), as shown in Figure 1 (Reddy et al., 2013).

Imre et al. (2019) define bioplastics as biodegradable and/or derived from renewable sources, making them a viable alternative to fossil-based plastics. Bioplastic output capacity is expected to rise to 2.62 million tons by 2023 (European Bioplastics, 2020a, b). The main motivation of this output growth is the advanced innovative biobased polymeric material such as polybutylene succinate (PBS), polylactic acid (PLA), and polyhydroxyalkanoates (PHA) (European Bioplastics and nova-Institute, 2019a, b, c). However, until today, manufacturing bioplastics is significantly more expensive than those of fossil plastics (Raza et al., 2018; Tsang et al., 2019). On the other hand, using appropriate organic wastes and by-products as raw materials using different microbial strains can overcome bioplastic production costs (Jõgi & Bhat, 2020). The majority of bioplastic materials are derived from crops, and this affects the availability of food resources. Furthermore, this type of bioplastic material requires agricultural land, fertilizers, suitable conditions and water (Zeller et al., 2013). Thus, this cannot be sustained for long-term bioplastic production.

Figure 1.

Plastic classification based on production origin (Reddy et al., 2013).

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Key Terms in this Chapter

PVA: Polyvinyl alcohol

SW: Soft wood

PFF: Poultry feather fibers

PBS: Polybutylene succinate

EFB: Empty fruit bunch

PE: Polyethylene

CM: Canola meal

PP: Polypropylene

PTT: Polytrimethylene terephthalate

GHG: Greenhouse gas

PET: Polyethylene terephthalate

P(3HB-CO-3HV): Poly (3-hydroxybutyrate-co-3-hydroxyvalerate)

CGM: Corn gluten meal

P(3HB): Poly (3-hydroxybutyrate)

PEF: Polyethylene furanoate

PP: Polypropylene

PHA: polyhydroxyalkanoates

LDPE: Low-density polyethylene

PBAT: Polybutylene adipate terephthalate

RH: Rice husk

SF: Sisal fiber

PE-g-MA: Polyethylene-graft-maleic anhydride

PA: Polyamide

NPK: Nitrogen, phosphorus, potassium fertilizer

MCL PHAs: Medium-chain length PHAs

SM: Soy meal

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