Dynamic Analysis and Simulation of the Hydraulic Control System on the Remote-Controlled Explosive Ordnance Disposal Machine

Dynamic Analysis and Simulation of the Hydraulic Control System on the Remote-Controlled Explosive Ordnance Disposal Machine

Dat Duy Nguyen, Dat Van Chu, Le Van Sy
DOI: 10.4018/IJMMME.2021070103
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Abstract

The remote-controlled explosive ordnance disposal machine, an important device used in the military, has been developed in many countries. It has become more intelligent and multi-functional due to being integrated with many functional components. New generations have been equipped with a completely remote-controlled system and high-resolution cameras. In bomb disposal work, this integrated machine can be used to replace other single-operating machines which allow to reduce greatly consuming time and labor effort as well as safety for operators. There are significant distinctions in design among well-known manufacturers. One of important components of this machine is hydraulic system that drives operating equipment of the machine. This paper focuses on analyzing and simulating dynamic model of the hydraulic system during the bomb laying process. The main target of this study is to meet the requirements for controlling a remote-controlled explosive ordnance disposal machine with high specific power, low hysteresis, high precision control, which ensures precision operation and safety.
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1. Introduction

Bomb/mine clearance and explosive ordnance disposal are urgent tasks of war-damaged countries worldwide. Many technologies have been developed for both semi-automation and full automation systems for decades. The first designing concept of a remote-controlled explosive ordnance disposal machine (EODM) was presented in the 1990s (Burks, 1992; Terwelp, 2003). Based on the draft concepts, many commercial products of EODMs have been introduced by manufacturers such as UBIM (Russia), Wisent (Germany), Kodiak (UK), etc. (Terwelp, 2003). In recent years, due to the high demand for cleaning bombs/mines after the Vietnam war, preliminary studies of EODMs have been investigated and applied to manufacture. EODMs have been equipped with integrated operational devices such as radar detectors, digging devices, bomb pickers, high-pressure water jets and hydraulic hammers. These machines can replace single functional machines which are currently used for clearing bombs and explosive ordnance disposals such as single-bucket excavators, high-pressure water jetting devices and bomb picking devices. Moreover, EODMs have been developed with more intelligent, multi-functional and multi-purpose operations, with fully controlled systems, high-resolution cameras and smart sensors. Not only is this application user-friendly, highly accurate and time-and-effort saving, but it also ensures almost perfect safety for operators following EODM standards (Manz, 2001; Fleming, 2004; Lee, 2019). These standards are also the current trend in applying autonomous systems to both civil and military industries when considering human factors and political risks in the near future of the automation technology (Pratt Rogers, 2019).

Through the continuous development and maturation of the current technology, numerous challenges have been faced by researchers in the practical use of EODMs and autonomous vehicles. These challenges have motivated business models, national ethics, legality, etc. to improve (Chai, 2020). Despite certain similarities in the use and functions of EODMs across manufacturers worldwide, significant differences in the control system design can be found. Especially, the design of hydraulic systems that drive working equipment (1. Base machine; 2. Boom; 3. Arm; 4. Excavation – gripper bomb mechanism in Fig. 1a) to carry out soil excavation (David, 1998; Chang 2002; Casoli, 2013; Wang, 2014; Ge, 2017), bomb picking and transportation (Sulaiman, 2016; Manz, 2001; Terwelp, 2003; Wang, 2014; Fleming, 2004) onto specialized vehicles and other tasks is unique to individual manufacturers. Comparing to electric and pneumatic drive systems, the hydraulic drive system has higher specific power, lower hysteresis and higher precision control (Casoli, 2013; He, 2018).

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