Accelerating Industry 4.0 Using Computer Vision Algorithms and Analysis: Analysing the Significance and Characteristics of Machine Vision in the Advancing Industry Culture

Accelerating Industry 4.0 Using Computer Vision Algorithms and Analysis: Analysing the Significance and Characteristics of Machine Vision in the Advancing Industry Culture

Kunal Dhibar, Prasenjit Maji, Hemanta Kumar Mondal, Swadhin Kumar Mondal
DOI: 10.4018/978-1-6684-8602-3.ch003
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Abstract

The objective of this chapter is to assist engineers and researchers in understanding the role of artificial intelligence (AI) and machine learning (ML) in the approaching Industry 4.0 revolution. And anytime we discuss this transformation, the major focus shifts to the concept of smart machines that can communicate with one another, and we end up referring to it as the internet of things. In reality, AI is the foundation of evolution. Two significant issues will be addressed in this paper. The first section will look at how AI, ML, and IoT may aid the industry, while the second will look at the issues and hurdles that this forthcoming technology will encounter. This is a research-based chapter in which the authors will provide information gathered from numerous sources regarding the various applications of this new technology and how people are adjusting to it. From its history to its benefits, drawbacks, and applications, there are several issues that we may encounter if the concept of this technology is not effectively presented.
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Introduction

The fourth, Industry 4.0, is the point at which automation, data networking, and machine learning (ML) entirely alter how we view and function in an industrial environment. Moving to a machine-dominant workplace might feel like a loss of control in the manufacturing business, where humans and machines have had a hands-on interaction since the First Industrial Revolution. Some may perceive it as a danger to job security, but this has not been the case. Machine learning may improve existing plant operators' insights, offering new levels of product uniformity and security. As a result, producers are more resilient during moments of market instability. One of the fundamental technological advances allowing Industry 4.0 to acquire momentum in organisations and on production floors is machine learning (Iyapparaja et al., 2021;Channi et al., 2022;Goar et al., 2021). Machine Learning is a subpart of Artificial Intelligence that enables systems and algorithms to automatically improve themselves based on prior experience. As a result of machine learning, optimization has made great progress in the industrial sector. Manufacturers may establish a “smart factory” by optimising systems in factories to be compatible with ML (Ali, Munira Mohd, 2019).

Smart factories are digital factories that use smart devices, equipment, and systems to continually monitor production and collect data. This data collection provides manufacturers with advanced insights, allowing them to make more informed decisions. Finally, one of the most visible benefits of machine learning in the industrial arena is its ability to boost efficiency without dramatically altering existing resources. Real-time error detection is one example. Smart factories can rapidly check product quality by using smart devices on the manufacturing floor. Video streaming devices with ML capabilities may analyse a product during the manufacturing process. Manufacturing is the large-scale production or assembly of components into finished things. It is one of the world's most important sectors, accounting for around 16% of global GDP in 2019 and creating a global output of $13.9 trillion. One of the most essential production goals is to produce as many high-quality things as possible at the lowest feasible cost. Producing things, on the other hand, may be an enormously costly and time-consuming operation for businesses that lack the requisite resources and equipment to create and manufacture high-quality items. Manufacturing history has changed dramatically during the last few centuries. Instead of producing products by hand, industries sought machinery to make the items, resulting in the 18th century Industrial Revolution. As of 2016, the world has entered the fourth Industrial Revolution, dubbed 'Industry 4.0,' which promotes manufacturing computerization by incorporating three technical trends: connection, intelligence, and flexible automation (AMFG AI, 2019).

Industry 4.0 has given rise to a new manufacturing sector known as Smart Manufacturing, which has paved the way for industry analytics. It is a technologically driven approach for manufacturing things and monitoring operations that makes use of the Internet of Things and internet-connected gadgets. Its focus is to achieve, optimise, and apply huge volumes of data in order to automate industrial processes in order to maximise efficiency, promote sustainability, supply chain management, and detect system barriers before they occur. By applying sophisticated analytics to industrial data utilising artificial intelligence (AI) and machine learning, manufacturers may get insights into optimising the efficiency of individual assets as well as the whole production operation (ML).

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