History of the T-Scan System Development from 1984 to the Present Day

History of the T-Scan System Development from 1984 to the Present Day

Robert B. Kerstein, DMD
DOI: 10.4018/978-1-4666-6587-3.ch001
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Abstract

Since its inception in 1984, Computerized Occlusal Analysis technology has revolutionized both dental Occlusal Science and daily clinical practice, by bringing objective precision measurement to the largely subjectively analyzed Dental Medicine discipline of Occlusion. The evolution of this technology has required much iteration over the past 30 years beginning with T-Scan I, then T-Scan II for Windows®, to T-Scan III with Turbo recording, to the present day version known as T-Scan 8. Numerous authors since the mid-1980s have studied the various T-Scan versions, which inspired the manufacturer to improve the hardware and its recording sensors to be more accurate, repeatable, and precise. The software has also evolved such that the present day T-Scan 8 includes many high-tech measurement tools that aid the clinician in diagnosing and treating a wide range of occlusal abnormalities. This chapter's specific aims are to detail the evolution of the differing T-Scan system versions while describing the many scientific studies that inspired important system improvements to the T-Scan's accuracy and repeatability from version to version.
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Introduction

Since its’ inception in 1984, Computerized Occlusal Analysis technology has revolutionized both dental Occlusal Science and daily clinical practice, by bringing objective precision measurement to the largely subjectively analyzed Dental Medicine discipline of Occlusion. Present day Computerized Occlusal Analysis technology records and quickly displays for clinical interpretation, tooth contact timing sequences and tooth contact fluctuating relative occlusal force levels, which occur during functional mandibular movements. These occlusal data measurements are recorded intraorally with an ultra-thin, Mylar-encased sensor that is connected to a computer workstation via a USB interface. This sensor is placed between a patient’s teeth to record changing tooth-tooth contact interactions. This combination of dynamic tooth contact relative force and time data affords a clinician detailed, precise, and unparalleled diagnostic and treatment occlusal measurement data, with which to address many differing clinical occlusal pathologies. The displayed relative occlusal force and timing data aids in the examination and treatment of occlusal abnormalities on natural teeth, dental prostheses, and dental implant prostheses (Kerstein, 2010).

The evolution of this technology has required much iteration over the past 30 years beginning with T-Scan I in 1984, then T-Scan II for Windows® in 1995, to T-Scan III (software versions 5, 6, and 7) in 2004, with development of Turbo recording in 2008, to the present day 2014 version known as T-Scan 8 (Tekscan Inc. South Boston, MA, USA). Numerous authors since the mid-1980s, have studied the various T-Scan versions, which inspired the manufacturer to improve the hardware components and the system’s recording sensors, to be more accurate, repeatable, and precise. These needed improvements combined with the addition of many relative occlusal force and timing analysis software tools, ultimately negated existing system problems that evoked criticism of the T-Scan system from the Dental Medicine scientific community.

The T-Scan system was developed as a relative occlusal force measuring system. All of the T-Scan system iterations (T-Scan I, II, III and T-Scan 8) have never recorded or measured, absolute occlusal force in engineering units (calibrated force numbers such as in Newtons per square centimeter, n/cm.2 or pounds per square inch, lb./in.2). Therefore, throughout the remainder of this book going forward, all references made to occlusal force, will be describing relative occlusal force, unless otherwise denoted as absolute occlusal force .

By measuring relative occlusal force, the T-Scan system(s) detect whether an occlusal force on one set of contacting opposing teeth is greater, equal to, or less than the occlusal forces occurring on other contacting teeth all throughout the dental arches (Kerstein, 2010). Determining relative force is important to the clinician, as relative force illustrates measured differences of varying applied loads upon all contacting tooth locations at any instant within a recorded functional mandibular movement. Relative occlusal force is reported as a percentage of the maximum occlusal force obtained within the recording. Detected relative occlusal force variances can be employed clinically to precisely balance an unbalanced occlusion, by using targeted time-based and force-based occlusal adjustments, and can diagnose areas of excessively high occlusal force concentration present in one area of the occlusion while simultaneously diagnosing where there is little, moderate, or no occlusal force in other areas of the same occlusion (Kerstein, 2010).

This chapter will detail the evolution of the differing T-Scan system versions from inception until present day (Figure 1), while describing the many scientific studies that gave rise to important sensor and system improvements that generationally from version to version, optimized the T-Scan’s accuracy and repeatability.

Figure 1.

All four T-Scan System generations

978-1-4666-6587-3.ch001.f01

Key Terms in this Chapter

T-Scan 8: The most modern version of the T-Scan system released in 2012, that was purposefully designed to minimize the T-Scan III’s user interface complexity. T-Scan 8 had revised desktop graphics for simpler data display with many less software toolbar buttons and icons. The simplified presentation shortened the T-Scan’s learning curve and standardized the display, by removing most of the preferential software set up that was available to clinicians in T-Scan III.

T-Scan III USB: The T-Scan III system represented the 3rd generation of T-Scan software and hardware improvements. A USB connection made a direct connection from the recording handle into the computer workstation. This improved data acquisition and eliminated the need for an interim parallel box that limited use of the computer’s printer port.

Advocated Ideal Occlusal Force Characteristics: An optimum occlusal contact force distribution should demonstrate: Equal forces that are shared bilaterally, between the arch halves; Equal occlusal forces that are shared uniformly amongst all contacting teeth; Occlusal forces that are aligned vertically along the long axes of opposing contacting teeth.

Advocated Ideal Occlusal Timing Characteristics: An optimum occlusal contact timing arrangement should demonstrate: Bilateral simultaneously occurring contact of all contacting teeth during a mandibular closure into complete intercuspation; Rapid (immediate) posterior disclusion of all posterior teeth during mandibular excursive movements that originate from complete intercuspation; No time-premature contacts when the mandible is placed into Centric Relation.

Performance Studies: T-Scan I, II, and III have all undergone scientific scrutiny by the dental community for the system’s force reporting accuracy and its force measurement repeatability. Less studied and under much less academic scrutiny was the T-Scan I’s timing measurement and reporting capability.

Turbo Mode Recording: This T-Scan III hardware advance allowed a clinician to record occlusal data in speeds increased from 0.01second incremental sensor scanning (T-Scan I, T-Scan II), to 0.003 second incremental scanning. Turbo captured 3 times more occlusal data for analysis than was possible with either the T-Scan II parallel system or the T-Scan III USB handle. This faster scanning speed provided a clinician with increased ability to locate more non-simultaneous tooth contact sequences and any aberrant occlusal force concentrations. When rendering treatment, a much higher level of occlusal end-result precision was now possible to achieve, when compared to 0.01second sensor scanning.

T-Scan I: The first commercially manufactured computerized occlusal analysis system that was capable of recording and quantifying 16 levels of varying occlusal force captured in real-time, during a 3-second long “Force Movie. The recorded data could be played forwards or backwards in 0.01second increments, that gave a clinician dynamic insight into changing occlusal relative forces across evolving time.

Recording Sensor Generations: Generation I T-Scan recording sensors were an epoxy-based, electronically charged matrix that contained conductive ink columns and rows. When occluded into, the electronic resistance at the contact point would change proportional to the degree of the applied occlusal force. Larger forces resulted in greater resistance changes, and lighter forces resulted in small resistance changes. Generation 2 T-Scan recording sensors were redesigned T-Scan I sensors using Mylar casing instead of an epoxy matrix. The Generation 2 sensors were more flexible, more resistant to cracking, and had better shelf life. Generation 3 T-Scan sensors used a new pressure sensitive ink within the rows and columns, and demonstrated improved Hysteresis, Drift, and Temperature Stability. They had similar shelf life and flexibility compared to the earlier G2 sensors, but had reduced overall thickness of 82.82 microns. Generation 4 T-Scan sensors were configured into a High Definition (HD) design, where the active recording area was increased by 33%, and the inactive (non-recording area) area was decreased 50% compared to the Generation 3 design. This design packed the recording sensels much closer together than in all previous sensor designs.

T-Scan II for Windows®: The T-Scan II was a Microsoft Windows® compliant system that was integrated into a clinical diagnostic computer workstation. An IBM compatible PC with a Pentium processor, and a minimum of 4-8 megabytes of RAM, were required to properly operate the system. Most of the hardware was PC components, to which the recording handle was connected via an interim parallel box connected to the computer’s parallel printer port. The graphical interface used familiar Windows® toolbar icons to display many the software features that analyzed recorded occlusal contact information.

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