Image Processing in Industrial Chemical Engineering Trends and Applications

Image Processing in Industrial Chemical Engineering Trends and Applications

Santosh Walke, Manoj Mandake, Ravi W. Tapre, Makarand Naniwadekar, Chetan Thakar, Sandhya Dilip Jadhav
DOI: 10.4018/978-1-6684-8618-4.ch021
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Abstract

This chapter gives a thorough overview of image processing's uses and potential in industrial chemical engineering. Image processing can provide precise and in-depth information about chemical processes, products, and its significance in this field is highlighted. The foundations of image processing are covered in this chapter, including image formation and acquisition, image preprocessing, feature extraction, and selection. The applications of image-based process monitoring and control, image analysis for product quality control, and the newest developments and difficulties in machine learning in image-based chemical engineering are also covered. The section on machine learning in image-based chemical engineering gives a general overview of machine learning methods and how they are used in the field of chemical engineering. The chapter's discussion of image processing's limitations in chemical engineering, as well as current trends and future research prospects, come to close.
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Introduction

Image processing is a powerful tool for industrial chemical engineering, allowing for the analysis of images to identify important information and patterns. Image processing techniques have been used in a variety of applications, including process monitoring, quality control, and product development (Li et al., 2020). The use of image processing in industrial chemical engineering is becoming increasingly common due to advancements in imaging technology and the development of more sophisticated algorithms. One of the key applications of image processing in industrial chemical engineering is process monitoring. By using cameras and image processing algorithms, it is possible to monitor chemical processes in real-time and identify potential issues before they become critical (Amini & Abbaspour-Fard, 2018). This can help to improve the efficiency of chemical processes and reduce waste by identifying and addressing issues early in the process. Thermal imaging is one common technique used in process monitoring, as it can provide temperature data that is useful for identifying hotspots or other issues in chemical reactors (Li et al., 2020). Image processing is also used in quality control for industrial chemical engineering. By analyzing images of products, it is possible to identify defects or variations that could impact product quality. For example, machine vision can be used to analyze images of ceramic tiles to identify defects in the manufacturing process (Han et al., 2020). Image analysis can also be used to evaluate the quality of plastic injection molding by analyzing the quality of the molded parts (Cui et al., 2019). By using image processing for quality control, manufacturers can improve the consistency and quality of their products, as well as reduce the need for human inspection. In addition to process monitoring and quality control, image processing is also used in product development in industrial chemical engineering. For example, image analysis can be used to evaluate the effectiveness of coatings or other treatments on surfaces. By analyzing images of surfaces before and after treatment, it is possible to determine the effectiveness of the treatment and identify areas for improvement (Sliwa et al., 2018). Image processing can also be used to develop new products, such as by analyzing images of raw materials to identify patterns and properties that could be useful in developing new materials. There are several challenges to using image processing in industrial chemical engineering, including the need for high-quality images and the development of sophisticated algorithms to analyze the images. However, advancements in imaging technology and machine learning algorithms are helping to address these challenges and make image processing a more valuable tool in chemical engineering. In conclusion, image processing is a valuable tool for industrial chemical engineering, with applications in process monitoring, quality control, and product development. By using cameras and sophisticated algorithms, it is possible to analyze images and identify important patterns and information that can help improve the efficiency, consistency, and quality of chemical processes and products. As imaging technology and machine learning algorithms continue to advance, image processing is likely to become an even more important tool for industrial chemical engineering.

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